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Alteration 07 Rear Windows
07.01 Aluminum 07.02 Plexiglass Windows  
Page 07.01 Lay out and cut  Aluminum NOTE: Any alteration will require it to be registered as Experimental-Amateur Built  E-AB
1 4' X 8' 2024T3 Sheet
1 F-1231B Roll Bar Strap

This Alteration will install two small rear windows

 Additional information will be shown in the appropriate section

Step 01: Order 2024T3 Alclad Sheets from Aircraft Spruce.

Builders Note:
I also ordered a sheet of aluminum for the wing tanks to save on shipping cost.
Aircraft Spruce protected the two aluminum sheets between two sheets of 1/2" Plywood.

Step 02: 2024T3 Alclad Sheet from Aircraft Spruce in shop.  
Step 03: Use two F-1227R Deck Skins to lay out Aclad Sheet to size.

Step 04: Tape and cut to size with a fine tooth Jig saw and file smooth.

Step 05: Drill #30 and cleco as you go all holes in the left and right F-1227 Deck skins and not the holes in the center joint.

Step 06: Cut off the front of a F-1231B Roll Bar Strap at the hole line and file smooth.

Step 07: Tape the Cut F-1231B Roll Bar Strap to the Roll Bar.

This Strap is to raise the Skin to the height of the Canopy

Step 08: Cleco the aluminum sheet on the aircraft and layout  and drill #30 holes at the Roll Bar Cleco as you go.

Step 09: Layout the new Windows


Step 10: Dimple all holes, scuff and prime.  
Page 07.01 Lay out and cut  Aluminum
07.01 Aluminum 07.02 Plexiglass Windows  
01: Flush Rivets 02: Stab Fairings 03: Static Air / Pitot 04: Canopy Lock / Lift  05: Battery Location 06: Fuel Tanks
07: Rear Windows 08: Engine 09: Seat Adjustment 10: Seat Brace 11: Brake System 12: Electric Flaps
13: Rudder Trim 14: Tailcone Fairing 15: Wing Skin Stiffeners 16: Wing Tip Lights 17: Rear Baggage 18: Tailcone Camera
19: Tailcone Stiffeners 20: Tie Down Rings 22: Vent Door Knobs      
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