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Alteration 02 Stab Fairings
02.01 02.02 02.03                
Alteration 02.01 Attachment NOTE: Any alteration will require it to be registered as Experimental-Amateur Built  E-AB
Parts
2 HS-205 Reinforcement Angles  
2 HS-207 Reinforcement Angles  
4 Nut plates  
1 Tempered Board for template  
Additional information will be shown in the appropriate section
Step:01

This Alteration is to add Fairings to the Stabilator

Similar to the photo on the left.
Step: 02

Draw a line parallel to the aft flange of the HS-1207 Ribs through the locating hole.

Draw a line parallel 3 9/16'" forward of the aft flange of the HS-1205 Ribs, Then drill a #12 hole in the center of both ribs on that line.

Perform the following steps on all four ribs.
Bolt a K1000-3 nutplate as shown in the photo on the left.
Drill one hole with a # 40 bit, then cleco that hole and drill the other hole with the same bit.
Step:03

Fabricate four Reinforcement angles to fit in the appropriate locations.		  
Step: 04

Hold the angle behind the #40 drilled holes and center the line in the center of the holes and mark only one, then remove the angle and center punch then drill the hole with a #40 bit
Step: 05

Cleco the Reinforcement angle and center the line in the open holes .
Clamp the angle then match drill the #40 hole.
Step:06

Cleco the remaining #40 hole then match drill the #12 hole.
Step: 07

Countersink the # 40 holes in all four reinforcement angles
Step: 08

110° Dimple die the eight #40 holes in the 2 HS-1205 and the HS1207 Ribs 		  
Step: 09

Make a template to transfer the holes into the MDF plug. 

Builder Note:
Install spacers to simulate the spar and skins.
Step: 10

Rivet the four angles and nutplates to the 2 HS-1205 and the HS1207 Ribs
 
11/01/10		  
 
02.01 02.02 02.03                
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