Vans RV Builders List
Vans Parts Joes RV 10
EAA FAA
Sun n Fun FAA Registry
Oshkosh NTSB
Home Empennage kit Wing Kit Fuselage Kit Finish Kit Power Plant Kit Avionics Paint Interior Home
Home Alterations Vendors Builders Log  Home
Alteration 06: Wing Tanks
06.01 Fuel Lines 06.02 Fuel Pumps 06.03 Wing Ribs 06.04 Wing Tanks
06.05 Header Tank 06.06 Vent system Fuel System  
Page 06.01 Fuel Lines NOTE: Any alteration will require it to be registered as Experimental-Amateur Built  E-AB
Parts
     
     
     
     

This alteration will install fuel tanks in the wings and modify the fuel system for this alteration 

Additional information will be shown in the appropriate section

Step 01: Build parts to install a four port fuel valve model no. 67474
Step 02: Install two short pieces of silicone fuel line on bolts.
Step 03: Install the four port fuel valve to the valve support angle.
Step 04: Rivet the nutplates to the support angles then rivet the angles to the F-1212 L & R center ribs. Install the valve support angle.
Step 05: Install fuel lines as shown in photo

Note: Install heat shrink at all possible wear points, only heat enough to stop the tubing from sliding.

Note: A fuel pump was added in the line to the back of the fuel valve to pump fuel from the header Tank.

See: 06.02 Fuel Pumps
 
Step 06: Tie-rap as shown.  
Step 07: Add bulk-head fittings see 06.02.05.

Doubl check before install bottom skins.
 
Step 08: Make some new parts out of 2024T3 .040.

Photo of parts are after step 11.
Step 09: Match drill 3 new holes.
Step 10: Replace top clip with a taller one made from .040 2024T3
as shown in photo at right.

The hole is for the fuel line from the wing tank.

This will also act as the landing gear reinforcement.

Step 11: Make a doubler as shown and match drill all holes.

This doubler will help transfer the rotational force from the landing gear to skin in front of the spar and the F-1248 armrest , the 90┬░bends help keep it from buckling.

The bottom 90┬░ flange will also be used to hold the fuel pump cover see page: 06.02 step: 04
Page 06.01 Fuel Lines
06.01 Fuel Lines 06.02 Fuel Pumps 06.03 Wing Ribs
06.04 Fuel Tanks 06.05 Header Tank 06.06 Vent system
01: Flush Rivets 02: Stab Fairings 03: Static Air / Pitot 04: Canopy Lock / Lift  05: Battery Location 06: Fuel Tanks
07: Rear Windows 08: Engine 09: Seat Adjustment 10: Seat Brace 11: Brake System 12: Electric Flaps
13: Rudder Trim 14: Tailcone Fairing 15: Wing Skin Stiffeners 16: Wing Tip Lights 17: Rear Baggage 18: Tailcone Camera
19: Tailcone Stiffeners 20: Tie Down Rings 21: Seat Brace Handle 22: Vent Door Knobs    
           
Drill Chart Tap Chart Bolt Chart Nut Chart Rivet Chart Washer Chart Rod Ends Vendors Shop Home
 

Disclaimer : Information contained on this Site may be out of date and /or inaccurate - Please Confirm any important data with a reliable source.